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INSTALLATION INSTRUCTIONS
SPARK PLUG WIRE TERMINAL AND BOOT
STANDARD BOOTS AND TERMINALS
1. Measure and cut the spark plug wire to desired length. 2. Install distributor cap boot on the spark plug wire (see Figure 1). To ease installation, put a small amount of silicone based lubricant on the spark plug wire. 3. Strip approximately 5/8" of insulation from the spark plug wire end. DO NOT cut into the wire conductor core (see Figure 2). 4. Fold the wire core over the outside of the spark plug wire (see Figure 3). 5. Put the terminal on the end of the spark plug wire and crimp the connection (see Figure 4). 6. Slide the distributor cap boot over the terminal (see Figure 5). 7. Install the spark plug wire between the distributor cap and spark plug.
HEI BOOTS AND TERMINALS
1. Measure and cut the spark plug wire to desired length. 2. Strip approximately 5/8" of insulation from the spark plug wire end. DO NOT cut into the wire conductor core (see Figure 2). 3. Fold the wire core over the outside of the spark plug wire (see Figure 3A). 4. Put the terminal on the end of the spark plug wire and crimp the connection (see Figure 4A). 5. Slide the distributor cap boot over the terminal (see Figure 5A). 6. Install the spark plug wire between the distributor cap and spark plug.
NOTE: Any damage to the wire conductor core will cause internal arcing and destroy the performance of the spark plug wire. Check the connections periodically. If the connector in the distributor cap or coil is gray-green (or not shiny), this is evidence of spark-jumping or a bad connection.
FIGURE 2
FIGURE 1 PLACE DISTRIBUTOR CAP BOOT ON END OF SPARK PLUG WIRE
" 5/8
STRIP WIRE AND BEND AS SHOWN
FIGURE 3
FIGURE 3A
IMPORTANT! CONDUCTOR MUST BE WEDGED BETWEEN TERMINAL BODY AND WIRE INSULATION
FIGURE 4
FIGURE 3A
FIGURE 5
FIGURE 3A
MALLORY IS A DIVISION OF PRESTOLITE PERFORMANCE 10601 MEMPHIS AVE. #12, CLEVELAND, OH 44144 216.688.8300 FAX 216.688.8306 www.malloryperformance.com
FORM 1266 (REV. D) (c) 5/08 Made in China Printed in China
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